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Conserving our Essential Companion: Energy & Environment

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See-UtiSave : Save Energy in Electrical Utilities

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Welcome to See-UtiSave (Save Electricity in Utilities: Motors, Transformers, Power Factor Improvement, Compressors, Pumps, DG sets, Industrial Fans, Refrigeration & Air Conditioning, Cooling Tower and Lighting; maintain history card and monitor energy consumption versus production at SEB/Feeder/DB level).

Due to rising electricity tariff, increase in percentage of energy cost in total production cost and cut-throat competition; it has become imperative for energy intensive manufacturing/processing units to optimize energy consumption. It has been observed that the utilities take major share of energy consumption in many industries. Now, to improve energy efficiency, there are many options. Techno-economic feasibility of these options has to be worked out before implementation. See-UtiSave is knowledge based IT solution to achieve this goal. It helps to identify & quantify energy wastage and facilitates selection & implementation of energy saving measures in electrical utilities. 

 

See-UtiSave is developed by the consultants already working in the field, carrying out Energy Audit and implementing energy saving measures. See-UtiSave helps to understand the energy interactions, effects of various design & operating parameters on efficiency and quantify energy losses in transformers, power factor improvement, motors, compressors & cooling tower. It is highly interactive, user friendly and provides required knowledge base in the Help. The user can customize See-UtiSave by incorporating his plant particulars. It also serves as log-sheet for various records keeping. The analysis result can be printed in form of a report. 

Now See-UtiSave also includes 200 tips for initiating & guiding efforts for energy conservation, equipment history card for maintenance, case studies, energy efficient equipment/retrofitting vendors and monitoring energy conservation measures (ECM) implementation & training modules.

FEATURES OF See-UtiSave: The software consists of following modules, the features are:

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Energy Monitoring: It incorporates

Applicable electrical tariff

Plant particulars : Section/ block Details (Name & Process)

DG sets details and monitors fuel consumption versus KWhr generated

Shift wise/Daily recording of KWhr, KVARh and computes shift wise average Power Factor

Electrical network (consisting various feeders & DBs) and provides monitoring of energy consumption versus production/output at SEB/Feeder/DB level

Monthly Electricity Consumption Data (Maximum Demand, Billing Demand, Power Factor, KWhr Consumption, Demand Charges, KWhr Charges, Monthly Bill)

Report generation for daily & monthly PF, KWhr & KVARh

Frequency Distribution & Regression Analysis for energy consumption & production/output at SEB/Feeder/DB level

Graphical representation of KWhr, MD, PF, KWhr Charges, MD Charges & Total Bill for a given year or period

 PF Improvement: It provides

Calculations for Capacitor (KVAR) requirement for desired PF improvement & reduction in demand charges

Payback period calculation for installing capacitors & Recommendations for improving PF

 

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Induction Motors: In this module the user can

Incorporate Installed  Motor  Specifications

Choose  Motors with design data for Motor Load Analysis

Log measured V, A, PF & KW; thus compute Motor Loading (%), Losses (KW), Efficiency, Annual KWhr consumption & Operating Cost

Evaluation for Energy Conservation Options (Delta to Star Conversion, Automatic Star/Delta Controller, Replacement by smaller rating Standard/Energy Efficient Motor, Installing Flat-belt drive, Energy Saver/Soft-Starter etc.) & the Saving Potential with Payback Period

KVAR requirement for Power Factor Improvement at Load End

Date &/or Section wise display of Motor Load Analysis

Maintenance record keeping, Cost Incurred, Monitoring of  No-load Current (A) & No-load Power (KW)

Graphical display of Variation in Motor Current (A) & Power Drawn (KW) with Time

History Card

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Compressor: This module facilitate user to :

Incorporate Compressor Specifications

Carry out Performance Evaluation by Free Air Delivery (FAD) & Leakage Test

Test Output in terms of FAD in m3/Min, Power Consumption in KW / 100 CFM, Leakage in m3/Min, Leakage loss in Rs/Annum

Log test data & retrieve test reports

History Card

Calculating Pressure drop in pipelines

 

Lighting: It facilitates

Incandescent Lamps Analysis

Fluorescent Lamps Analysis

Mercury Vapor Lamps Analysis

Lighting Design for energy efficiency lighting 

 

Transformer: This module provides features & guidelines to :

Incorporate Transformer Specifications

Carry out Transformer Load Management

Calculate KVAR required for PF improvement due to Transformer Impedance

Improve PF for Two Phase Welding Transformers

History Card

 

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Pumps: This module provides features & guidelines to:

Incorporate Pump Specifications

Carry out performance evaluation for the pump : Output – Total head, Pumping Capacity & Pump Efficiency

Calculate Motor Power (HP/KW) required for a given pumping requirement

Find out energy conservation potential by Impeller trimming, Replacing smaller impeller, providing variable speed drive and other measures

History Card

 

Cooling Tower (CT): In this module user can:

Incorporate Cooling Tower Design Parameters

Carry out Performance test

Output in terms of  CT Capacity Utilization (%), CT Range (oC), CT Approach (oC), Evaporation Loss (%), Required Blow down (m3 /hr) & Makeup water (m3/hr)

Recommendation based on test results to improve CT performance

History Card  

DG Sets: In this module user can:

Incorporate DG set Parameters

Performance Monitoring of DG set & Energy Conservation measures

 

Industrial Fans: In this module user can:

Incorporate Fan Parameters & Air density calculations; Performance Evaluation of Fan

Fan & Fan Motor power calculations; Energy Conservation measures with VSD & Other measures

 

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Refrigeration & Air Conditioning: In this module user can:

Incorporate system Parameters; Performance evaluation of Refrigeration System/Chiller by calculation of output in terms of Net refrigeration effect, Compression ratio, COP, Evaporator duty, Evaporator effectiveness, HP/TR, Heat load due to lighting, Condenser effectiveness, Actual flow in chiller

Estimation of refrigeration or air-conditioning compressor capacity

 Energy conservation measures

Individual modules or set of modules as per the requirement are also available.

Hardware & Operating System Requirement for all the products

Sr.

Hardware & Operating System

Requirement

 1

Processor

Recommended : Pentium 100 MHz & above

 2

Operating System

Windows 95 & above / Windows NT 4.0 & above

 3

Hard Disk Space

Minimum : 20 MB

 4

RAM

16 MB and above (Recommended 32 MB & above)

Some of our Software Clientele:

Elecon Engg Ltd., V. V. Nagar, Gujrat Herdillia Chemicals Ltd., Mumbai

 National Council for Cement & Building Materials, Ballabhgarh, New Delhi

School of Energy & Environment, DAVV, Indore, MP

Seagram Distilleries Ltd., Nashik

Trivedi & Associates, Baroda, Gujrat

 Raymonds Ltd., Chindwara, MP

Lucas-TVS Ltd., Sriprembadur, Chennai, TN

Council for Scientific & Industrial Research, Chennai, TN Lanka Transformers Ltd., Colombo, SriLanka

 H & R Johnson Ltd., Dewas, MP

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