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Conserving our Essential Companion: Energy & Environment

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Energy Conservation in lighting

Energy Conservation Techniques in Lighting

Lighting accounts for less than 5% of the electricity consumption in most industries. In spite of the fact that lighting is a not major energy consuming center in the industry, considerable developments have taken place in this area, hence the scope for energy saving is significant. Light output is measured in lumens and the availability of light in a particular area is called illuminance, which is measured in lumens/sq.m or lux. The illuminance level in Indian industry, with some rare exceptions, is generally much lower than the recommended levels. Some of the working planes and the required Lux levels are given below :

Working Plane

Min. Lux Required

Chemical works

323

Difficult Manufacturing Tasks

1080

Explosive works

323

Fine Work

750

Foundries-Annealing

323

Foundries-Cleaning

323

Foundries-Core making

1000

Foundries-cupola

500

Foundries-Inspection

5000

Foundries-Molding

1000

Foundries-Pouring

500

Highly difficult Manufacturing tasks

2200

Interiors - Rough work

150

Laboratory

750

Machine shop-Extra fine work

10000

Machine shop-Fine work

5000

Machine shop-Medium work

1000

Machine shop-Rough work

500

Material Handling

550

Medium work (Machine shop)

300

Most difficult Manufacturing Tasks

7500

Offices

300

Open hearth

300

Ordinary Manufacturing

540

Outdoor storage areas

20

Parking

50

Recreational Play

150

Rolling mills

500

Security

50

Stores

400

Substations

100

Very difficult Manufacturing Tasks

4000

 It may be noted that it is not always necessary to provide exactly the sane illuminance level as given above. Since the issue of lighting is subjective, care should be taken to provide satisfactory lighting which will facilitate people to do their tasks, without straining their eyes.

 Selection of Energy efficient Lamps:

 As the technological developments in the field of lighting has achieved tremendously high, the wattage required to produce the same illuminance has reduced very drastically. Some of the lights with their illuminance levels are given below :

Type of Lamp

Lumen

DoubleTubes (40 W each)

4880

Single tube(40 W)

2440

HPMV(400 W)

22500

HPSV(250 W)

27000

2xFTL 65

8000

HPMV(125 W)

5800

HPMV(250 W)

12500

HPSV(70 W)

6000

HPSV(100 W)

10000

Incandescent(40 W)

480

Incandescent(60 W)

890

Incandescent(100 W)

1750

Incandescent(75 W)

1200

Incandescent(25 W)

238

 The replacement of the standard lamps with the energy efficient lamps is shown below:

Standard Light

Replace with

Incandescent(40 W)

CFL 9W

Incandescent(60 W)

CFL 11 W

Incandescent(100 W)

CFL 13 W

HPMV(125 W)

HPSV(70 W)

HPMV(250 W)

HPSV(100 W)

HPMV(400 W)

HPSV(250 W)

DoubleTubes (40 W each)

DoubleTubes (36 W each) with single electronic ballast

Single tube(40 W)

Single tube(36 W) with electronic ballast

Type of lamps, their wattage and luminaires have to be selected considering the tasks being performed, the mounting height and the lamp efficacy. Apart from illuminance requirement another parameter which is important is color rendering, which is very much specific if the task involves distinguishing colors. Luminaires selection also may be done to maximize light availability in the work area. Use of mirror optics for fluorescent tube light fittings is one such example. Mirror optics are now being extensively used for office and commercial lighting.

Important Developments :

Electronic Ballast :

Conventional electromagnetic ballasts are used to provide the higher voltage during the starting and also limit the current during normal operation. The power loss in electromagnetic ballast is about 10 to 15 watts, hence a 40 W tube light fixture actually consumes about 50 to 55 W.

Electronic ballasts are oscillators that convert the supply frequency to about 20000 Hz to 25000 Hz. The losses in an electronic ballast are only 1 to 2 w. These ballasts can replace conventional electromagnetic chokes, saving about 20 % energy and also provide about 10% more light. The additional feature is that, with electronic ballasts, tube lights light up instantly without blinking, the conventional starter is also eliminated.

Compact Fluorescent Lamps (CFL) :

Compact Fluorescent lamps (CFL) are available in sizes of 5 W, 7 W, 9 W, 10 W, 11 W, 13 W, 18 W, 20 W , 23 W, 25 W and 26 W, These are now being manufactured in India. The use of these lamps are catching up fast in commercial sector i.e. shops, hotels etc. The 9 W, 11 W and 18 W CFLs can replace 40 W, 60 W and 100 W incandescent lamps respectively.

Different CFL s that can replace incandescent lamps are

Incandescent Lamp->

CFL (down)

25 W

40W

60W

75W

100W

120W

SL

13W

18W

25W

 

PLEC

11W

15W

20W

 

PLET

15W

20W

23W

PLEU

9W

11W

15W

 

PLS

5 W

7W

9W

11W

 

PLC

10W

13W

18W

26W

We are constantly adding new topics on Energy Conservation every month, which are very much useful to industry. So make sure to return.   If you would like to comment or correct any information please e-mail us at seemil@nagpur.dot.net.in.

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